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HIGH EFFICIENCY THERMIC FLUID HEATERS |
Reduce energy bill towards supply of thermal energy for chemical reactors, dryers, distillation columns by installing CHEMIPROR high efficiency thermic fluid heaters.
CHEMIPROR high efficiency thermic fluid heaters are designed to perform at efficiencies higher than the conventional coiled type heaters due to improved heat transfer between hot flue gases and thermic fluid.
Provision to recycle part of the hot exhaust air discharged through the stack back to the combustion chamber for increased thermal efficiency.
CHEMIPROR high efficiency thermic fluid heaters perform better with LPG as the fuel taking advantage of high combustion efficiencies and soot-free combustion.
Performance deterioration with time is avoided due to clean combustion achieved with LPG as fuel.
Reduced flue gas temperature decreases dependence on heavy refractory which maintenance costs and downtimes are low due to minimum use of refractory .
Systems designed with a single primary circuit and multiple secondary circuits help maintain varying temperatures in the thermic fluid streams circulated around respective reactors with minimum process automation.
Skid mounted design eliminates elaborate foundation requirement.
Horizontal configuration of CHEMIPROR high efficiency thermic fluid heaters eliminates the necessity for high head room avoided due to elimination of helical coil for heat transfer.
Reduced fuel consumption for the same energy output leads to reduced carbon emission.
Thermic fluid temperature in primary circuit controlled with continuously modulated LPG burner.
CHEMIPROR high efficiency thermic fluid heaters find their application for indirect heat transfer to process equipments such as chemical reactors, distillation columns, dryers and heat exchangers as a device used to supply heat energy by indirect heat-transfer.
Complete solution is provided for:
- Arriving at optimum capacity of CHEMIPROR high efficiency thermic fluid heaters for a given application through cycle time analysis for batch plants and thermal analysis and kinetic study for continuous plants.
- Preparation of P & I Diagrams, mass balance diagrams, and GA drawings.
Features
- The unique counter flow design with partial exhaust air recycle results in achieving efficiencies in excess of 90 %.
- Standard capacities: 50000 Kcals/hr to 400000 Kcals/hr.
- Overall efficiency: 90 % +.
- Fuel used: LPG or natural gas; diesel.
- Process control & instrumentation.
- Automatic control of thermic fluid temperature at outlet of TF heater.
- Control of LPG flow-rate through PID controller.
- Display of cumulative LPG consumption.
- Flow measurement through on-line flow meters.
- Skid-mounted unit.
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